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  Product Data

XOLB "XTRA OPAQUE LOW BLEED" INKS
MULTI PURPOSE HIGH PERFORMANCE

XOLB inks are high opacity multi-purpose inks designed for thin film opaque printing. The smooth creamy consistency leaves an even uniform color on white flash bases and can be opaque on black without a white base with screens as fine as 160 mesh. XOLB inks are fast flashing, cure with a non-tack surface, and contain clean bright pigments.

XOLB inks are available in 34 standard colors (see PRODUCTS for colors). Special colors can be made in minimum quantities of 15 gallons.

CURING:
Recommended cure temperature is 325 degrees F for 60 to 90 seconds, depending on oven type and thickness of ink deposit. When cured, these inks have a smooth matte finish with even color. Shorter cure times may be practical in specific situations but long term wash durability will be reduced.

SCREEN SIZE:
Finer screens may be used with XOLB inks to achieve opacity with a minimum ink film thickness. Monofilament 83T to 200T are recommended for easy ink passage. Taut screens are also recommended (above 20 newtons). For best opacity with lower tension screens use pallet pads.

SQUEEGEE:
Light squeegee pressure is recommended with 60 durometer if thicker ink film is desired. Harder, sharper squeegees will deposit less ink for fine detail. Squeegee pressure is less important when screens are taut (above 20 newtons).

FLASH PRINTING:
XOLB inks produce high opacity with screens from 150 to 200T when printed over a white base. Minimize smearing as well as pick-up by using finer screens or sharper squeegee. Pin holes and voids are minimized by the XOLB' s smooth consistency.   XOLB-120, 130 , 140, 150  and 158 White  are especially effective base whites and leave a smooth non pitted print surface.

CLEAN-UP AND DISPOSAL OF WASTE:
QCM Plastisol Ink contains no leaded pigments and when properly disposed of has no environmental impact. Use low flash Naphtha or water emulsifying screen cleaners for clean-up. Scrape screens carefully and store ink for reuse. Minimize unusable scrap ink by segregating ink by color. QCM PPR-901 Black pigment can be used to convert old ink into black ink for waste elimination.

For screen washing contact your local Safety Clean Recycle Service.

For waste disposal call:
   "Chem Care", Van Waters and Rogers           1-800-562-4860
   "Environmental Services", Ashland Chemical   1-800-637-7922
    

XOLB AVAILABLE IN:

                      95% Opacity                     95% Opacity
                          Mils                            Mils   
-201 Yellow              3 - 5       -509 Aqua Ice       3 - 4
-202 Gold                3 - 5       -601 Maroon         3 - 4
-210 Chrome Yellow       4 - 5       -602 Purple         3 - 4
-302 Orange              3 - 4       -603 Magenta        3 - 4 
-401 Scarlet             3 - 5       -604 Lilac          2 - 4
-402 Cardinal            3 - 4       -605 Fluor Purple   2 - 3
-403 Fluorescent Pink    3 - 5       -701 Grass Green    2 - 3
-404 Cerise              3 - 4       -703 Kelly Green    3 - 4
-405 Blaze Red           3 - 4       -705 Lime Green     3 - 4
-408 Brite Red           3 - 5
-453 Fuchsia             3 - 7       -706 Apple Green    2 - 3
-501 Sky Blue            2 - 3       -715 Jade           2 - 3
-502 Columbia Blue       2 - 3       -731 Black Forest   2 - 3   
-503 Royal Blue          3 - 4       -801 Tan Flesh      2 - 3
-504 Navy Blue           3 - 5       -803 Rust           3 - 5
-505 Opaque Process Blue 2 - 3       -805 Medium Brown   3 - 4
-506 Ultra Marine Blue   3 - 7       -901 Black          1 - 2
-508 Turquoise           2 - 3       -902 Grey           2 - 3

WARNING: These values are based on lab results. Actual printing situations include technical variables as well as opinions as to what is acceptable. Roughness and color of various substrates has a significant bearing on acceptability. Many shops can exceed these performance guidelines because of their exactness of method. (Variation is the enemy!)

  DEPOSIT THICKNESS      MESH COUNT      SQ. INCHES PER GALLON
        1 Mil               355                230,400
        2 Mil               200                115,200
        3 Mil               130                 76,752
        4 Mil                96                 57,600
        5 Mil                60                 46.080

EXAMPLE: Your white film deposit has a coverage area of 132 square inches. It will be printed through a 96 mesh to produce a 4 mil deposit. As shown in the chart, there are 57,600 square inch, 4 mil thick deposits in one gallon of ink. Divide 57,600 by 132 to show that 436 shirts can be printed per gallon of ink. The per garment ink cost can then be determined by dividing the per gallon ink cost by 436. Repeat this procedure for each color and total for finished, per garment ink cost.

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